Advanced Steel Welding Arm for Boosting Factory Productivity

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Advanced Steel Welding Arm for Boosting Factory Productivity

Customization:	Available
Accuracy:	-
Application:	Construction Industry, Metal Fabrication Industry, Welding

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Product Description

Overview
Technical Parameters
Product Details
FAQ

Basic Info.

Model NO. ZMD-2010A-GG-12DG

Control Mode Continuous Path Control

Drive Mode Electric

Type TIG Welding Robot

Welding Speed -

Condition New

Certification ISO, CE

After-Sales Service Online Support Video Technical Support

Warranty 1 Year

Transport Package Export Standard or Customized

HS Code 8468800000

Production Capacity Other

Packaging & Delivery

Package Size 3000.00cm * 3000.00cm * 3000.00cm

Package Gross Weight 6000.000kg

Product Description

Introducing the Robotic Arm with 6-Axis Industrial Welding Systems - Revolutionize your factory floor with our state-of-the-art TIG Welding Robot Workstation, designed for unmatched precision and efficiency.

(Please note: The actual product may vary slightly from the images shown.)

Technical Parameters

ZMD-2010A-GG-12DG Spec Sheet

Conditions of use	0-45ºC, 20-80%RH
Type	Vertical joint 6 degrees of freedom
Maximum reachable range	1598mm	Protection class	Comparable to IP65
Installation	Ground level	Positional repeatability	±0.08
Maximum load weight	6KG	Body weight	168KG
Power capacity	2KVA

Motion Range & Maximum Speed

Range of action	Basic Axis	J1	±170°	Maximum speed	Basic Axis	J1	259.3°/S
		J2	+64° -130°			J2	160°/S
		J3	±75°			J3	296.3°/S
	Arm Axle	J4	±150°		Arm Axle	J4	294.1°/S
		J5	+130° -105°			J5	294.1°/S
		J6	±220°			J6	426.7°/S

Core Applications

⚙ Main Function

>> Precision weld identification and expert welding of H/T beam accessory plates

🏭 Applicable Industry

>> Steel structure industry, assembly building, bridge engineering, shipyard, and more.

Product Advantages

✦ Highly Adaptable and Intelligent

Small Batch Expertise: Excels in meeting the demands of multiple batches and small batch welding, capable of welding a diverse range of plates.
Teach-free Programming: The software autonomously calculates welding attitude, searching attitude, and null shift path, significantly reducing manual programming.
Seamless Model Import: Automatically extracts and analyzes weld seams, and integrates with Tekla, SolidWorks, and other major 3D modeling software.
Digital Twin Tech: Achieves synchronized movements of the robot in both the software and the real workstation, enhancing overall intelligence.
Extensive Process Library: Supports custom processes and manual template imports, accommodating a variety of complex workpieces.
Remote Data Tracking: Equipped with production data statistics functionality, supports remote viewing via a mobile program for real-time monitoring.
MES System Integration: Allows for QR code scanning or entering drawing numbers from a server workpiece model library, downloading files offline without the need for a USB flash drive.

✦ High Welding Precision and High Welding Speed

Optimized Sequencing: Minimal empty travel distance of the robot.
Dual Localization: Featuring BAYKAL composite vision sensor.
Offline Programming: With built-in welding processes, employing an automatic obstacle avoidance algorithm for rapid path generation.
Configurable Torch Attitude: Automatically calculates the robot's welding trajectory based on actual process requirements.
Weld Seam Tracking: Advanced tracking combining feed-forward and feedback mechanisms for superior recognition accuracy.
Auto Torch Attitude: Software supports automatic calculation and visualization of welding attitude and position-finding attitude.
Real-time Modifications: Allows real-time modification of the welding torch push-pull angle on an intelligent operation platform.
Batch Processing: Supports batch generation of weld seams, streamlining offline programming and saving time.

✦ Long Service Life and Easy Maintenance

Integrated Pipeline: Internal routing within the robot body, eliminating hanging wire risks.
Independent Air Duct: Designed for high dust environments, offering anti-interference and high-temperature resistance.
Fully Enclosed Floor Track: Protects against welding spatter and dust, combined with a multi-point lubrication system to extend slider lifespan.
Advanced Collision Safety: Incorporates collision detection and singularity avoidance features to significantly enhance equipment longevity.
Intelligent Gunn Divert: In the event of interference, the system intelligently adjusts, automatically diverting to prevent gun collisions.

✦ Significant Cost Savings and Superior Weld Quality

Labor Savings: Significantly reduces manual welding costs and ensures workforce stability, minimizing the risk of staff turnover.
Reduced Scrap Rate: Minimizes size discrepancies, surface unevenness, and related issues, boosting overall efficiency.
High Uniformity: Mitigates errors related to bar and plate shear angles, ensuring uniform weld start/end points and controllable length.
Breakpoint Positioning: Supports continued processing with customized arc start distances, managing interruptions over weld hole positions for superior joints.

Additional Technical Parameters

System Components Detail
Model	ZMD-2010A-GG-12DG
Welding Robot	ZMD-2010A (arm span 2 meters)
Welding torch	TRM602W HD-22L anti-collision welding torch for robots
Welding power source	Megmeet Dex2500MPR robot special welding power supply
Ground rail	Model 6100A-12 (load 1 ton, total length 12 meters)
Intelligent system	CypTronic Pro-E
Laser Vision Sensor	BCW600P
Arc welding process software package	BRW2.0V
Offline programming software	CypWeidV2.0
Power supply	AC 380V 50HZ 3 phase

The welding robot features a sleek design with hollow-structured arms and wrists, incorporating built-in welding cables. Its compact form allows for efficient operations in confined spaces. Additionally, the robot is lightweight, dust-proof, drip-proof, and equipped with a protective body cover, guaranteeing reliability in demanding environments.

Offering expansive working space and rapid operation speeds, this robot delivers high repeat positioning accuracy. It is ideal for welding tasks requiring superior quality, performing consistently in challenging conditions while maintaining efficiency and safety.

Production & Quality Gallery

Frequently Asked Questions (FAQ)

Q1 What is the minimum order quantity?

The minimum order quantity is just 1 piece, making it convenient for all businesses, big or small, to acquire our top-notch products.

Q2 What are the payment terms?

We offer flexible payment terms via Letter of Credit (L/C) or Telegraphic Transfer (T/T), ensuring a smooth and secure transaction process.

Q3 How long is the delivery time?

Delivery time is approximately 30 days, allowing us to ensure each product meets our rigorous quality standards before shipping.

Q4 How long is the warranty period?

The warranty period is 1 year. Original manufacturer's equipment parts come with lifelong maintenance options, providing our customers with lasting peace of mind.

Q5 What is the maximum load weight and reachable range of this robotic arm?

The welding robot has a maximum load weight capacity of 6KG and features a highly expansive maximum reachable working range of 1598mm.

Q6 Which industries is this TIG welding robot workstation designed for?

It is highly suitable for the steel structure industry, assembly building, bridge engineering, shipyard, and other associated industrial manufacturing sectors.