Zmde Manipulator Robotic Arm for Steel Beam

Customization:	Available
Accuracy:	-
Application:	Construction Industry, Metal Fabrication Industry, Industrial Welding

Basic Info.

Model NO. ZMD-2010A-GG-12DG

Control Mode Continuous Path Control

Drive Mode Electric

Type MIG Welding Robot

Welding Speed -

Condition New

Certification ISO, CE

After-Sales Service Online Support Video Technical Support

Warranty 1 Year

Name Beam Welding Robot

Maximum Reachable Range 1598mm

Installation Ground Level

Maximum Load Weight 6kg

Transport Package Export Standerd or Customized

Origin Shandong, China

HS Code 8468800000

Production Capacity Other

Packaging & Delivery

Package Size 3000.00cm * 3000.00cm * 3000.00cm

Package Gross Weight 6000.000kg

Product Description

Six Axis Industrial MIG Welding Machine Manipulator Robotic Arm For Steel Beam

(Please note that slight variations may occur between the actual product and its image depiction.)

Technical Parameters

Model: ZMD-2010A-GG-12DG
Conditions of use	0-45ºC, 20-80%RH
Type	Vertical joint 6 degrees of freedom
Maximum reachable range	1598mm	Protection class	Comparable to IP65
Installation	Ground level	Positional repeatability	±0.08
Maximum load weight	6KG	Body weight	168KG
Power capacity	2KVA

Range of action			Maximum speed
Basic Axis	J1	±170°	Basic Axis	J1	259.3°/S
	J2	+64° -130°		J2	160°/S
	J3	±75°		J3	296.3°/S
Arm Axle	J4	±150°	Arm Axle	J4	294.1°/S
	J5	+130° -105°		J5	294.1°/S
	J6	±220°		J6	426.7°/S

Main Function

>> Our cutting-edge technology identifies and seamlessly welds H/T beam accessory plates with precision.

Applicable Industry

>> Perfectly suited for the steel structure industry, assembly building, bridge engineering, shipyard, and more.

Advantages

Highly Adaptable and Intelligent

Expertly designed for diverse production needs, capable of welding multiple batches and various plate types.
Teach-free programming: The software effortlessly calculates welding attitudes and paths, reducing manual effort and enhancing intelligence.
Seamlessly integrates with Tekla, SolidWorks, and other leading 3D modeling software for model import and weld seam analysis.
Empowered by digital twin technology, facilitating real-time sync between software and workstation robots, showcasing advanced intelligence.
Featuring a robust welding process library, adaptable to complex workpieces with support for custom and manual process templates.
Offers production data statistics, enabling real-time progress tracking via smartphone app for intelligent management.
MES system connectivity allows QR code scanning or drawing number entry for hassle-free drawing file access, eliminating USB dependency.

High Welding Precision and High Welding Speed

Optimizes sequencing with minimal robot travel distance for efficiency;
Employs dual localization mode with BAYKAL composite vision sensor for enhanced precision;
Features offline programming with built-in welding processes and automatic obstacle avoidance for swift path generation;
Configures torch attitude range per welding requirements, automatically calculating precise trajectories for superior accuracy.
Combines feed-forward and feedback for exceptional welding seam tracking accuracy;
Automates torch attitude generation and visualization, supporting intelligent attitude calculations for streamlined operations;
Allows real-time adjustments of torch attitudes, ensuring a user-friendly interface for convenient operation;
Streamlines batch weld seam generation, significantly reducing offline programming times with intelligent operations.

Long Service Life and Easy Maintenance

Integrated pipeline design within the robot body, eliminating wire hazards and ensuring safety;
Features an independent air duct design, adept at handling dusty environments while resisting interference and heat;
Equipped with a fully enclosed floor track and multi-point lubrication system, minimizing spatter wear and extending slider lifespan;
Enhanced by collision detection and singularity avoidance, boosting equipment longevity;
Intelligent path adjustments reduce collision risks, ensuring seamless operations even when the gun's attitude is compromised.

Unleashing Cost Efficiency and Superior Weld Quality

Experience significant savings by eliminating the need for manual welding labor, ensuring workforce stability without the hassle of workforce turnover.
Dramatically minimize size discrepancies, surface irregularities, and other complications, effectively slashing the welding scrap rate to enhance your bottom line.
Skillfully navigate challenges such as bar and plate shear angle errors, and inconsistencies caused by manual riveting. Prevent variations in weld start and end points, and maintain consistent weld lengths for superior control.
Benefit from advanced features like breakpoint positioning for seamless processing continuation, with customizable arc re-initiation distances. Master the art of weld over weld hole connectivity to ensure strong, reliable joints, boosting the overall welding quality.

More Specifications

Technical Configuration Details
Model	ZMD-2010A-GG-12DG
Welding Robot	ZMD-2010A (arm span 2 meters)
Welding torch	TRM602W HD-22L anti-collision welding torch for robots
Welding power source	Megmeet Dex2500MPR robot special welding power supply
Ground rail	ZMD6100A-12 (load 1 ton, total length 12 meters)
Intelligent system	CypTronic Pro-E
Laser Vision Sensor	BCW600P
Arc welding process software package	BRW2.0V
Offline programming software	CypWeidV2.0
Power supply	AC 380V 50HZ 3 phase

Our welding robot captivates with its distinctive design, featuring hollow structural arms and wrists with integrated wiring, enabling flawless operations in confined spaces. Its lightweight, dust-proof, and drip-proof attributes ensure remarkable safety and durability. Protected by a robust body cover, it stands resilient even in the most demanding environments.

Offering an expansive working range and rapid maneuverability, this robot delivers precision with high repeatability. It is the perfect solution for applications requiring impeccable weld quality, excelling in diverse, challenging scenarios. Achieve consistent, quality outcomes while upholding efficiency and safety.