Basic Info.
| Model NO. |
ZMD-2010A-GG-12DG |
Control Mode |
Continuous Path Control |
| Drive Mode |
Electric |
Type |
MIG Welding Robot |
| Welding Speed |
- |
Condition |
New |
| Certification |
ISO, CE |
After-Sales Service |
Online Support Video Technical Support |
| Warranty |
1 Year |
Transport Package |
Export Standard or Customized |
| Trademark |
- |
Origin |
Shandong, China |
| HS Code |
8468800000 |
Production Capacity |
Other |
Packaging & Delivery
| Package Size |
3000.00cm * 3000.00cm * 3000.00cm |
| Package Gross Weight |
6000.000kg |
High-Performance Welding Robot Arm for Structural Steel Manufacturing
(Please note that there may be slight differences between the actual product and the depicted images.)
Technical Parameters
| Model Specifications: ZMD-2010A-GG-12DG |
| Conditions of use |
0-45ºC, 20-80%RH |
| Type |
Vertical joint 6 degrees of freedom |
| Maximum reachable range |
1598mm |
Protection class |
Comparable to IP65 |
| Installation |
Ground level |
Positional repeatability |
±0.08mm |
| Maximum load weight |
6KG |
Body weight |
168KG |
| Power capacity |
2KVA |
| Axis Type |
Axis |
Range of Action |
Maximum Speed |
| Basic Axis |
J1 |
±170° |
259.3°/S |
| J2 |
+64° -130° |
160°/S |
| J3 |
±75° |
296.3°/S |
| Arm Axle |
J4 |
±150° |
294.1°/S |
| J5 |
+130° -105° |
294.1°/S |
| J6 |
±220° |
426.7°/S |
Main Function & Industry Application
Main Function: Weld identification and precision welding of H/T beam accessory plates, ensuring flawless assembly.
Applicable Industry: Perfectly suited for the steel structure industry, assembly building, bridge engineering, shipyards, and more.
Advantages
Highly Adaptable and Intelligent
- Ideal for both large and small batch welding needs, capable of handling a variety of plate types with exceptional accuracy.
- Teach-free programming: The software calculates welding attitudes, search attitudes, and null shift paths, reducing manual programming and boosting intelligence.
- Seamless model import, enabling automatic extraction and analysis of weld seams, compatible with Tekla, SolidWorks, and other leading 3D modeling software.
- Utilizing cutting-edge digital twin technology, it synchronizes the robot's movement in software and the actual workstation, achieving a high level of intelligence.
- Comprehensive welding process library supports customized processes and manual template imports, adapting to varied complex workpiece welding scenarios.
- Real-time production data statistics with remote viewing via mobile apps, providing instant processing progress updates and enhanced intelligence.
- Integrated with the MES system, enabling workpiece QR code scanning or drawing number input to download files directly from the server, eliminating the need for USB flash drives.
High Welding Precision and High Welding Speed
- Automatic sequencing with the shortest possible empty travel distance for the robot, enhancing efficiency.
- Dual localization mode with BAYKAL composite vision sensor for superior accuracy.
- Offline programming with a built-in welding process and automatic obstacle avoidance algorithm for quick welding path generation.
- Software automatically calculates the robot welding trajectory based on the torch attitude requirements, tailored to actual welding process demands.
- Advanced welding seam tracking system combining feed-forward and feedback for heightened recognition accuracy.
- Automatic generation and visualization of welding torch attitudes (torch angles) within the software interface, supporting precise calculation of welding and position-finding attitudes.
- Real-time modification of the welding torch attitude (push-pull angle) through an intelligent operation platform, offering convenience and adaptability.
- Batch generation of weld seams saves time by eliminating the repetition of similar operations, streamlining offline programming.
Long Service Life and Easy Maintenance
- Integrated pipeline design within the robot body eliminates the risk of hanging wires, ensuring safer operation.
- Independent air duct design withstands high dust environments, providing anti-interference and high-temperature resistance.
- Fully enclosed floor track prevents welding spatter and dust wear, while a multi-point lubrication system extends the slider's service life.
- Equipped with collision detection and singularity avoidance, prolonging the equipment's lifespan.
- Intelligent path adjustment to avoid interference or collision with the gun attitude, minimizing collision risks and enhancing operational safety.
Transformative Cost Savings and Superior Weld Quality
- Achieve significant savings on manual welding costs while ensuring personnel stability and minimizing worker turnover issues.
- Dramatically reduce size errors, surface unevenness, and other common fabrication issues, thereby markedly decreasing the welding scrap rate.
- Skillfully avoid bar and plate shear angle errors and inconsistencies caused by artificial riveting. Address uncontrollable weld start and end points, and rectify variations in weld lengths with precision.
- Benefit from breakpoint positioning for seamless continuation of processing. Customize arc start distance for optimal results, and ensure robust weld joints by managing interruptions and connections over weld holes, significantly enhancing weld quality.
More Specifications
| Parameter Specifications |
| Model |
ZMD-2010A-GG-12DG |
| Welding Robot |
ZMD-2010A (arm span 2 meters) |
| Welding torch |
TRM602W HD-22L anti-collision welding torch for robots |
| Welding power source |
Megmeet Dex2500MPR robot special welding power supply |
| Ground rail |
ZMD6100A-12 (load 1 ton, total length 12 meters) |
| Intelligent system |
CypTronic Pro-E |
| Laser Vision Sensor |
BCW600P |
| Arc welding process software package |
BRW2.0V |
| Offline programming software |
CypWeidV2.0 |
| Power supply |
AC 380V 50HZ 3 phase |
The welding robot features a cutting-edge design with hollow structure arms and wrists, integrating built-in welding cables. Its compact form factor enables flawless welding operations in confined spaces. With attributes like being lightweight, dust-proof, and drip-proof, this robot guarantees superior safety standards. The protective body cover adds to its reliability, making it an ideal choice for tough environments.
With an expansive working area and rapid operational speeds, coupled with exceptional repeat positioning accuracy, this robot is perfect for demanding welding applications. It excels in various challenging operational conditions, delivering consistent, high-quality welds while ensuring efficiency and safety are never compromised.
FAQ
What is the minimum order quantity?
The MOQ is 1 PCS.
What are the payment terms?
We support L/C and T/T payment terms.
How long is the delivery time?
Standard delivery time is approximately 30 Days.
How long is the warranty period?
The product includes a 1-Year warranty. Original manufacturer equipment parts are eligible for lifelong maintenance.
Which industries are best suited for this welding robot?
This equipment is perfectly suited for the steel structure industry, assembly building, bridge engineering, shipyards, and similar manufacturing fields.
Does this welding robot system support third-party model import?
Yes, the software supports seamless model import from Tekla, SolidWorks, and other leading 3D modeling software packages, enabling automatic weld seam extraction.
Sandai Robot
