1 Aluminum Template Industry Application

Customer Requirements: Replace manual welding with automated double-position alternating robotic welding systems.

Application Effect:

• Pneumatic clamping quickly aligns the workpiece; the robot automatically executes precise welds based on a preset program under double-position alternating operations.
• Equipped with automatic torch cutting mechanism to effectively guarantee production continuity.
• Two welds are executed by two robots simultaneously, allowing long-term, stable operations.
• Safeguards workers by removing them from high-temperature, smoke, dust, and intense arc light hazards.
• Reduces manufacturing costs, improves product quality, and transitions businesses from labor-intensive to intelligent manufacturing.

2 Application in Laser Welding

Customer Requirements: Small appliance industry automatic laser welding integration.

Application Effect:

• Replaces manual welding for thin stainless steel sheets (0.6mm) without causing deformation or burn-through.
• Pneumatic clamping orientates workpieces, letting the robot carry out preset programs seamlessly.
• Optical fiber transmission laser welding machine enables high-speed, continuous robotic welding.
• Drastically improves welding speed compared to traditional argon arc welding with minimal deformation and highly consistent bead forming/coloration.
• Lower consumption costs for welding materials compared to manual solutions.

3 Application in Electrical Industry

Customer Requirements: Replace manual loading, unloading, and TIG welding for stainless steel products.

Application Effect:

• The robot grips the workpiece, rotates to the orientation tool, clamps automatically, and welds according to preset programs.
• Fully automatic welding loop with integrated pneumatic clamping tools and TIG welding machines.
• Achieves unmanned, safe, and highly structured automatic operations.
• Highly flexible tooling where width and length parameters adjust automatically depending on the selected workflow.

4 Welding Robot Applied to Axle

Customer Requirements: Complete full-length welding on spot-welded semi-products. The welding process must not distort the axle, and must eliminate defects such as insufficient welding, undercuts, and air vents. Fixtures must remain simple.

5 Welding Robot Applied to Welding Fixtures

Customer Requirements:

• Perform full-length welding on spot-welded semi-products without causing distortion.
• Workstation must handle products with different specifications; fixtures should allow rapid mounting/dismounting during welding to optimize turnaround times.
• Workstation must feature a compact design with highly rationalized space utilization and comprehensive arc light protection guards.

6 Welding Robot Applied to Specialized Welding Fixtures

Customer Requirements: Weld parts elements together securely without distortion, allowing the operator to safely mount/dismount components during active cycles to maximize uptime.

Application Effect: Utilizing industrial robots to replace manual labor dramatically improves welding consistency and overall throughput, yielding highly aesthetic and visually appealing weld joints.

7 Linear Transmission Component Welding Fixtures

Customer Requirements:

• Custom fixtures securely hold parts for full-length welding; defects like undercuts, distortion, and air vents must be entirely eliminated.
• Minimizes manual movement range between stations within the reach of the robotic arm. Rational layout optimizes loading and unloading tasks.
• Features arc light blocking screens and high-quality guard facilities. Two stations operate independently without interference, boosting overall system utilization.
• One versatile worktable designed to satisfy the welding parameters of three distinct products.

8 Robotic System Applied to Laser Welding Stations

Customer Requirements:

• One robot and one dedicated welding station configured to run as a single cohesive welding loop.
• Zero weld penetration defects with extremely high forming consistency.

Application Effect: Manual loading followed by pneumatic auto-clamping allows single-cycle operations to completely finish the part. The final weld displays elegant form, consistent quality, and very low thermal distortion post-welding.

9 Welding Robot Applied to MAG / CO2 Welding

Customer Requirements:

• Strict adherence to technical drawings and high quality standards.
• Butt welding alignment gap kept under 0.5mm.
• Corner joint alignment gap kept under 1.0mm.
• Overall joint conformity error kept under 0.3mm.
• No welding burrs or aesthetic defects on finished components.
• High efficiency target: cycle time under 30 seconds per piece.

Application Effect: Manual positioning in pneumatic fixtures works in tandem with a high-speed revolving external axis to allow complete single-run welds. While the robot operates, the operator mounts parts at the alternative side for continuous output.

10 Welding Robot Applied to Automotive Accessories

Customer Requirements:

• Automate full-length welds on custom fixtures without distortion, undercuts, air vents, or weld faults.
• Minimize movement zones between adjacent stations in the workspace to utilize floor space efficiently and minimize footprint.
• Workstations must include safety features like light curtains, arc light protection, and localized fencing to allow individual stations to run independently without cross-station hazards.