Customer Requirements

Replace manual labor with robots, implementing alternative welding with double-position fixtures.

Application Effects

• Workpieces are aligned and pneumatically clamped, allowing the robot to execute automated welding via preset programs in a continuous double-position cycle.
• Equipped with an automatic torch cutting mechanism to ensure process continuity.
• Stable, long-duration double-robot simultaneous operation replacing multiple manual welds.
• Improves worker health and safety by shielding operators from high temperatures, smoke, dust, and electric arcs.
• Saves manufacturing costs, improves product quality, and transitions production lines from labor-intensive to intelligent manufacturing.

Customer Requirements

High-precision robot laser welding for small appliance components.

Application Effects

• Perfectly welds ultra-thin stainless steel sheets (0.6mm) without thermal deformation or burn-through.
• Automated loading and pneumatic clamping ensure high positioning accuracy.
• Integration with fiber transmission laser welding machines allows for high-speed continuous operations.
• Significantly outpaces traditional argon arc welding speeds, forming aesthetic and consistent weld beads with minimal deformation.
• Reduces consumables cost compared to traditional manual welding processes.

Customer Requirements

Substitute manual processes with fully automatic loading, unloading, and TIG welding for stainless steel parts.

Application Effects

• The robot grips the workpiece, rotates to the positioning tool, and triggers automatic pneumatic clamping.
• Achieves seamless integration with argon-arc welding hardware for human-free, fully automatic loops.
• Flexible, adjustable tooling permits automatic width and length adaptation to match diverse programs.

Customer Requirements

Complete full-length welding of spot-welded semi-products without distortion, insufficient welding, undercut, air vents, or other weld defects. The fixture design must remain as simple as possible.

Customer Requirements

• Complete full-length welding of spot-welded parts without structural distortion.
• A highly flexible workstation that supports different product specifications, allowing weld assembly dismounting during active welding cycles to save operation time.
• Compact layout with robust arc light shielding.

Customer Requirements

Multi-element part assembly welding with absolute minimal distortion. The design must allow simultaneous unloading/loading during active welding processes to maximize efficiency.

Application Effects

Transitioning to industrial robot arms dramatically elevates weld consistency and throughput, producing smooth, visually appealing seams.

Customer Requirements

• Components must be secured by custom fixtures to execute defect-free, full-length welding (zero undercut, zero air vents, zero distortion).
• Minimize manual operators' motion range within the robot reach zone. Rationalize the workstation layout for quick loading and unloading.
• Integrate robust protection curtains for shielding arc light. Ensure independent dual-station operation without physical interference.
• The worktable must dynamically support three unique product specifications.

Customer Requirements

Implement a high-efficiency single-robot, single-station laser welding system with no weld penetration and exceptional seam forming consistency.

Application Effects

• Manual clamping combined with pneumatic locks achieves full-coverage welding in a single cycle.
• Yields smooth and highly aesthetic joints with zero penetration flaws and very low post-weld deformation.

Customer Requirements

• Products must precisely match technical drawing standards.
• Butt welding interval: < 0.5mm.
• Corner joint interval: < 1mm.
• Joint alignment error: < 0.3mm.
• Zero post-weld burrs or physical flaws.
• High efficiency: Welding cycle time < 30 seconds per piece.

Application Effects

• Manual loading combined with automated pneumatic positioning synchronized with a rotary axis allows full single-setup welding.
• Double-sided layout ensures continuous production: while the robot welds on one side, the operator securely sets up the opposite side.

Customer Requirements

• Components clamped via custom fixtures to execute full-length welding without distortion, undercut, or air vents.
• Minimize operator movement footprint relative to the robot's physical reach. Create a highly compact workstation layout to conserve floor space.
• Integrated physical arc shielding curtains, safety light curtains, and separate control stations to ensure independent, interference-free parallel processing.