Sandai Robot
1 / 5
The extra-Large robot is 3 axes AC servo driven robot, single arm with telescopic type, which can be divided light and extra-large robot. "Large" is relatively larger than the general robots to take and carry the large volume and heavy weight of objects.
According to the name of robot, its structure is similar with planer machine, suitable for applying IMM from 120~3200 tons which is mainly designed for rapid and precise removal on strict demands of good appearance of finished products. Full AC servo motors are driven on three axes (traverse/crosswise/main arm), with superior load 7.5-50 kgs (include jig weight). All linear movement are controlled by servo driven control systems to cooperate with high rigidity structure of linear guide rail for realizing high precise take-out and accurate repeatability.
| Model | TLT3-100-P/N-13TR | TLT3-130-P/N-16TR | TLT3-150-P/N-22TR | TLT3-180-P/N-27TR | TLT3-220-P/N-27TR | TLT3-260-P/N-35TR | TLT3-300-P/N-45TR | |
|---|---|---|---|---|---|---|---|---|
| Arm Type | Telescopic | |||||||
| IMM Range | TONS | 120-350T | 300-680T | 650-1200T | 1200-1600T | 1500-1800T | 1800-2200T | 2200-3200T |
| Vertical Stroke | MM | 1000 | 1300 | 1500 | 1800 | 2200 | 2600 | 3000 |
| Main Arm Crosswise Stroke | MM | 770 | 890 | 1100 | 1550 | 1550 | 1850 | 1850 |
| Sub-Arm Crosswise Stroke | MM | / | / | / | / | / | / | / |
| Traverse Stroke | MM | 1360 | 1650 | 2250 | 2720 | 2720 | 3500 | 4500 |
| Max. Load | KG | 7.5 | 10 | 20 | 25 | 30 | 40 | 50 |
| Take Out Time | S | 2 | 2 | 3 | 3 | 5 | 8 | 10 |
| Dry Cycle Time | S | 6 | 7 | 12 | 15 | 18 | 20 | 25 |
| Drive System (Vertical) | AC Servo Motor | |||||||
| Air Pressure | MPA | 0.5-0.8 | ||||||
| Air Consumption | NI/ CYCLE | 5 | 20 | 80 | 90 | 95 | 100 | 140 |
| Power Supply | AC 220V±10%, 50/60Hz | |||||||
| Machine Weight | KG | 300 | 350 | 400 | 500 | 550 | 700 | 900 |
| No. | Function Name | Description |
|---|---|---|
| 1 | Language Exchange | Supports 8 languages exchange, internal multi-fonts, and symbols. |
| 2 | Jig Circuit | Standard 2 suction and 2 grasp for various product removal needs. |
| 3 | Teaching Function | Programs can be edited, deleted, or inserted. Coordinates can sync with auxiliary equipment without needing an outer controller. |
| 4 | Vibration Removal | Ideal for undercut or hard-to-remove molded products. |
| 5 | Standby Outside Mold | Prevents collision/interference between the mold and the robot or jig. |
| 6 | Extract at Stationary Platen | Allows taking products out from male or female mold, fixed at a 90-degree angle. |
| 7 | Runner Release inside Mold | Releases runners or products inside the mold after clamping or suction actions. |
| 8 | Detective Products Placement | Automates disposal or places specific interval shots aside for inspection upon receiving defect signals. |
| 9 | Conveyor Interface | Equipped with a standard conveyor connection interface. |
| 10 | Production Memory Record | Traces production numbers even after sudden power failure. |
| 11 | Maintenance Hint | Automatically displays timely alerts for maintenance. |
| 12 | Internal Memory | Capable of storing 100 recipe sets. |
| 13 | Production Management | Halts operation and alerts the operator once the target quantity is met. |
| 14 | Monitor Protection | Auto-dims or turns off screens after a set period of idle time. |
| 15 | Linkage | Traverses the robot outside the mold to a safe position before descending. |
| 16 | Posture Double Head Valve | Maintains arm posture during sudden power outages to prevent damage to the mold. |
| 17 | Vacuum Circuits | Generates alarms if vacuum levels are insufficient during extraction. |
| 18 | Packing Arrangement | 4 sets of stacking with up to 200 motions and 256 packaging points per axis. |
| 19 | Auto-alignment Position | Allows manual adjustments of position parameters directly in automatic mode. |
| 20 | Micro Switch | Provides precise step adjustments: 0.01 → 0.1 → 0.2 → 0.5 → 5 → 0.01 exchange. |
| 21 | IO Monitor | Dual-page monitor allows simultaneous comparison of IMM and robot signals. |
| 22 | Soft Keyboard | Soft panel replicates all functions of the physical keyboard. |
| 23 | Built-in Manual | Access the digital operator manual directly on the palm controller. |
| 24 | Reserve IO Ports | Provides 4 output and 3 input ports for future custom jig upgrades. |
| 25 | IMM & Robot Interlock | Enables manual input of IMM signals for safe integration. |
| 26 | IMM Interlock Signal Sets | Reserves 8 standard signal sets for easy linkage to the IMM. |
| 27 | IO Resume | Records individual I/O point shifts for analysis when exceptions occur. |
| 28 | USB Port | Uses standard USB to upload/download mold data and update system programs. |
| 29 | 3-Color Lamp | Allows remote visual tracking of the robot's operation status. |
| No. | Function Name | Description |
|---|---|---|
| 1 | Spray Mold Release Agent | Customizes intervals and spray times for products that need extra demolding assistance. |
| 2 | Middle Platen Inspection | Confirms the position of the middle platen in three-platen molds to prevent sub-arm collision. |
| 3 | Additional Suction/Grasp | Expands to 4 suction & 4 grasp circuits (total 8) with individual signal controls. |
| 4 | Pneumatic Scissors | Can be added to the end of the arm or traverse end to trim runners automatically. |
| 5 | Finished Product Photoelectric | Prevents finished products from colliding with each other on the conveyor. |
| 6 | Automatic Adjustment | Enables automatic recipe/mold data switching on the robot based on predefined coding rules. |
| 7 | Robot Follow Up Movement | Corrects instable mold-open positions using precision distance sensors. |
| 8 | Automatic Lubrication | Triggers automated lubrication cycles based on system cycle counts. |
| 9 | BC/AC Axes Servo Motor | Enables highly complex, multi-angle, and multi-posture movement trajectories. |
| 10 | 90° Rotated Cylinder | Allows long parts to be rotated before being placed safely outside the machine. |
| 11 | Vacuum Failure Circuit | Enables rapid demolding to optimize production cycle efficiency. |
| 12 | Quick Jig Change | Ensures rapid mechanical coupling/uncoupling of jigs to minimize setup down-times. |
| 13 | Euromap Connector | Interfaces with the IMM using standard EUROMAP 12 or EUROMAP 67 connectors. |
| 14 | IO Board | Expands digital inputs/outputs via external IO boards. |
The three-servo-motor-driven extra-large robot is custom-engineered for large IMM installations with clamping forces up to 3200T. It serves as the primary solution for industrial automation in large home appliances, automotive parts, structural housings, and heavy logistics pallets.
It performs exceptionally well for heavy parts take-out and metal insert injection molding procedures. Additionally, it integrates seamlessly with peripheral systems to safely carry products and runners up to a maximum load weight of 50KG (inclusive of jig tools).
Yes, we have seventeen years of experience in high-quality equipment manufacturing.
Yes. In addition to our proprietary product line, we provide full support for both OEM and ODM customization requests.
All of our equipment and components come standard with a comprehensive one-year warranty period.
Our delivery lead time remains highly consistent. Both peak season and off-season lead times are within 15 workdays.
Our standard payment term is 70% prepayment upon order placement, and the remaining 30% balance is payable prior to shipment delivery.
It is designed to work with large-scale Injection Molding Machines (IMM) ranging from 120T up to 3200T, primarily for rapid and highly precise removal of heavy parts.
