3D ROBOT ARM WELDING
3D robot arm welding is an advanced welding technology. Through a six-axis linkage system and a visual recognition system, it enables free-space welding. This technology can significantly improve welding accuracy, efficiency and quality stability, and is widely used in fields such as automotive manufacturing, aerospace, mechanical manufacturing, and electronic manufacturing.
1
The error of robot welding parameters is ≤ ±1%, the weld formation is uniform, and it is particularly suitable for scenarios with high requirements for weld strength.
2
The robot can operate continuously for 24 hours, the welding speed is 2-3 times that of manual operation, reducing reliance on human labor and subsequent correction processes.
3
It can complete tasks difficult for humans, such as welds inside deep cavity workpieces, narrow spaces, or multi-robot collaboration for enhanced flexibility.
Powerful System Functions
The robot welding system features a variety of powerful functions compatible with various welding equipment, meeting the needs of different industries.
- Contact Positioning: Enables accurate positioning of the weld seam by obtaining voltage feedback signals, solving deviation issues in thick plate industries.
- Swing Arc Process: During vertical welding, adjusts elevation angles and pause times at the root center to increase penetration depth and prevent false welding.
- Multi-layer Welding: Meets needs for steel structures, enabling multi-pass welding with reduced manual operation.
- Protocol Compatibility: Supports CAN OPEN communication or analog communication to integrate seamlessly with various welding machines.
Broad Industry Applications
Widely applied in automotive manufacturing (body frames, engine brackets), aerospace (engine blades, spacecraft structures), mechanical manufacturing (large components), and electronic manufacturing (circuit boards).
Frequently Asked Questions
What is the positioning accuracy of the 6-axis robot?
The industrial robot features a repeatability positioning accuracy of ±0.03mm, ensuring high precision for complex three-dimensional weld seams.
Can the robot system handle different welding environments?
Yes, the system is designed with a visual recognition system and contact positioning to handle seam deviations and narrow spaces effectively.
Is the system compatible with external welding machines?
The system supports CAN OPEN and analog communication protocols, making it compatible with various welding equipment like MEGAMET or Aotai.
How does the water chiller benefit the system?
It provides a constant-temperature cooling environment for both the laser source and the welding head, ensuring stable performance and extending equipment life.
What industries benefit most from this technology?
Automotive manufacturing, aerospace, heavy machinery, and electronic manufacturing are the primary fields due to the system's precision and efficiency.
Can the robot work on multi-layer welding?
Yes, the system is capable of performing multi-layer and multi-pass welding, which is essential for heavy steel structure manufacturing.
Sandai Robot
